Test Bench for The Power Management System of New Energy Automobile
1. General requirements
*1.1. Working environment:
1, working temperature · : -20°C~55°C
2, relative humidity: 25~85RH
3, Hybrid bus
*1.2 Basic requirements of customers:
1.2.1. Battery system
1, power system rated working voltage: 256VDC
2, maximum operating voltage of the battery system: 288VDC
3, the minimum working voltage of the power system: 160VDC
4, motor peak power: 120KW
5, motor rated power: 65KV
6, power system rated power: 50Ah
1.2.2.vehicle installation space requirements Dimension requirements: None
1.2.3. Requirements for battery management system
1, battery temperature detection, protection and alarm
2, battery charging and discharging voltage, current detection and protection
3. Battery SOC estimation SOH judgment
2. Battery selection scheme
*2.1. 256 battery system:
According to customer requirements for battery capacity, power and voltage registration requirements, 50Ah power type lithium iron phosphate battery · was selected, and formed 356V50Ah power supply system at 80S
*2.2. single battery technical parameters:
1, single battery nominal voltage: 3.2V
2, nominal capacity of single battery: 50Ah
3, single battery weight: 1.8kg
4, single battery life: >2000 times (10~90%SOC charge and discharge)
5, battery sealing surface maintenance, no memory effect
6, battery implementation standard: QC/T743-2006
*2.3. Battery structure design:
Since the charge and discharge current of the battery is large and more heat is generated when it is used, the volume and power consumption of the battery pack are large if the centrifugal fan is used for heat dissipation, so the battery pack is considered to adopt the structure of four battery packs to improve the heat dissipation effect, and each battery pack is configured with two axial flow fans for the cooling of the battery pack. The battery pack has the same dimensions, and the battery module and management system are arranged inside. The battery pack leads the air conditioner in the car to dissipate heat. Exhaust air to the outside of the car. The external size of the battery pack is about: 710mm*496mm*246mm, and the number and structure of the battery pack can be adjusted according to the requirements of the vehicle.
256V50Ah battery original system technical parameters
1. Nominal capacity of battery pack: 50Ah
2, battery pack nominal voltage: 256V
3, battery cycle life: 1500 times (10~90%SOC charge and discharge)
4, working temperature: -20°C~55°C
5, Battery power
Maximum charging rate: 200A (30S), <50%SOC
Maximum discharge rate: 300A (60S), >50%SOC
Continuous charging ratio: 100A (>600S), ≤80%
Continuous discharge rate: 250A (180S), 40%≤SOC≤80%
6, battery pack size: 710*496*246 (a total of 4)
The type of inlet and outlet air interface of the battery pack can be adjusted appropriately, and the specific form is determined by both parties through negotiation
3. Battery system layout
The 264V40Ah power system consists of four battery packs, a junction box and a main control box, and is installed in the car. The battery pack and main control box are easy to remove and connect. Take waterproof and dustproof measures at the air inlet and outlet. The battery pack draws air from the car to cool the battery and exhaust the air to the outside of the car to avoid the accumulation of hot air in the battery cabin and the circulation of hot air inside. When the vehicle is arranged, it should ensure that the power system in and out of the wind channel is smooth! The distance between the air inlet and outlet of the battery pack and the barrier is greater than 100mm. In addition, avoid fan blowing or hot air circulation between different batteries
*3.1. Battery pack
The battery pack box is made of steel plate and sprayed on the surface. Each battery pack is equipped with two 24V DC fans (4 x 2=8 in total). When the battery reaches the set temperature, the battery pack is forcibly air-cooled. Fan and management system power supply
Use the vehicle's low voltage 24V power supply
*3.2. Junction box and main control box
1, A DC contactor and a current sensor are arranged inside the junction box and installed between the 2# battery pack and the 33# battery pack. Its main size is about :340x200x100mm
2, The main control part of the management system is packed into a separate box, which can be installed next to the battery pack or in other locations. Its main body is about 350x200x100mm
4. Management system
1. The battery management system consists of five BMUs, one main control unit (BCU), fuses, relays, insulation detection modules, halls, DC/DC modules, and monitors.
item
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value
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Place of Origin
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China
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Guangdong
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Brand Name
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Sanxiang
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Model Number
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GZSX-B005
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Product name
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Test Bench for The Power Management System of New Energy Automobile
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Application
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School Classroom
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Function
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Learning
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Type
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Automobile teaching equipment
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Material
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Iron
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Color
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White-blue
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Size
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Customized Size
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MOQ
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1 Set
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Package
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Wooden Box
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Warranty
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1 Year
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Guangzhou Sanxiang Teaching Instrument Co., Ltd is a production enterprise specialized in research, development, production and sales of teaching instruments, and an enterprise producing all series of teaching instruments for industrial field, engineering technology, technique training as well as practical training. The company has more than 8 years experience in researching and manufacturing teaching instruments for vocational teaching. Integrating strong assets and professional technology, it is also a pioneering enterprise developing toward the direction of being more professional, younger and humanized.
With powerful production ability, the company has provided standardized practical training & experiment and evaluation & appraisal instruments covering auto, electromechanical, digital control, automation and information series(working type).The company sets up well-organized sales and after-sale service network to timely offer passionate, rapid technique support and maintenance service to customers.
The company is also a member of many national-level associations including China Association of Staff and Workers Education and Vocational Training and China Educational Instrument & Equipment Association, etc. Its products are products designated by the Auto Vocational Skill Contest in the Second National Skills Contest of Technician Colleges, and products designated by the Vocational Skills Contest for Guangdong higher Vocational Colleges. It passes through ISO9001:2008 international quality system accreditation. Dominant products in Guangzhou Sanxiang Teaching Instrument Co., Ltd cover practical training Instruments in auto, electromechanical, digital control, automation and information series.
While keep improving in product quality, Guangzhou Sanxiang Teaching Instrument Co.,Ltd also pays more efforts to enhance after-sale service. It can produce professional training teaching instruments according to the teaching needs of colleges. Aiming at product reliability, flexibility, safety and user satisfaction, the company will continue to offer better products and excellent service to colleges in every provincial city. The company is young full of vigor and hope. Along with modern education developing, it will march toward modernization and professionalization with first-class products and service.
Packing : 1set/carton 10set/container
Delivery : 3-30 days after customer place an order fastener bags+cartons+pallets according to customer ' s requirement.
PS:Customer comments will be considered or take, protect the goods from damage will be primary condition.
Why choose us?
A:Because we are the best quality in China.we have the most professional manufacturer,we can provide higher quality goods and first class service.
Can you accept OEM and ODM?
A:Of course,OEM/ODM are warmly welcomed,Please send your artwork and requirements to us.We have the fully capacity and rich experience to customize any design,shape and size according to our client's artwork for 10 years.
Can I get a lower price if i order large quantities?
A:Yes,cheaper price with large quantities.
Can I request a sample?
A:If you want our existing sample,please inform us your address & phone number,we will quote the sample charge & express charge to you.The sample will be sent out after receiving payment(within 5~7 days).If you want a personalized sample,please provide your artwork to us,the sampling will take about 15 days.
What shipping methods do you use?
A:For small orders,we usually ship by DHL,UPS, FedEX and TNT,you can receive in 5 to 8 days,For big orders,by sea , the shipping price is more cheaper than air(Different country different shipping time).
What about the after-sales?
A:Our product are brands' quality,if there is any problem,our technicians will give you solution in details,insert related
instructions photos and videos which shows how to operate step by step,and we will keep communicate with you until you understand clearly.